CNC plastic milling · Aurora, Illinois

CNC milling for custom plastic parts.

CDS mills engineered plastics, aluminum, brass and bronze for new components, replacements, prototypes and production work.

Bring the drawing or available part information. Your specified material, dimensions and tolerances establish the machining requirements.

Cutter and workpiece in a CDS milling setup
A cutter and workpiece in the CDS milling department.

Faces, pockets, slots and contours

Faces, pockets and hole patterns to your drawing.

In CNC milling, a rotating cutter removes material from a held workpiece. Faces, pockets, slots, hole patterns and contours can form mounting surfaces, recesses and other interfaces.

Feature size, depth and arrangement affect cutter access and workholding. The complete customer drawing lets CDS confirm whether the specified part fits the machining equipment and setup.

Milling motion and part featuresA rotating cutter above a held workpiece, with separate labels for an outside face, pocket, slot and hole pattern. General illustrations without dimensions or equipment limits.Rotating cutterFacePocketSlotHolepatternHeld workpieceMilling features and cutter rotationNumbered leaders identify 1 face, 2 pocket, 3 slot and 4 hole pattern. The cutter rotates and the workpiece is held.Cutter rotates1234Held workpiece
  1. Face
  2. Pocket
  3. Slot
  4. Hole pattern
A rotating cutter removes material from a held workpiece. Faces, pockets, slots and holes describe different features of the part. Illustrative geometry; actual part features and machining fit require review.

Locating faces

The drawing specifies each reference face and its relationship to the other features. Include any required flatness, parallelism or surface finish.

Pockets and thin sections

A deep pocket or thin wall can change how the workpiece is supported and how a cutter reaches the material. Neighboring features belong in the same drawing.

Hole patterns and alignment

Hole sizes and locations need drawing references. Customer-specified datums and positional tolerances establish the machining requirement.

People and equipment

The CDS milling department.

6CNC millsFour YCM and two Fadal
60+Combined years of experienceIn the milling department

The milling department brings more than 60 combined years of experience. The Fadal mills also perform secondary operations for CNC lathes. A SawStop table saw, drill presses, bandsaws and other supporting equipment serve the department.

CDS confirms overall part size, feature access, workholding and equipment availability against the requirements of your job.

See the facility and machining equipment.

Photography plannedMilling setup and operator
Workholding supports the part while leaving its machining features accessible.

Particle evacuation and air filtration

The department has an in-house-designed particle-evacuation and air-filtration system, designed to eliminate dust and potentially hazardous out-gassing.

Material, support and dimensional control

Plastic changes the machining requirements.

Engineering plastics can respond differently from metals to heat, restraint and cutting forces. The exact grade and stock condition belong alongside the part's geometry.

Heat and material movement

Thermal expansion, elasticity and stock stress can affect dimensions during and after machining. Different grades and stock forms can behave differently under the same conditions.

Support and feature access

Clamping, unsupported sections and cutter access influence how the part can be held. Thin walls, uneven sections and closely spaced features need consideration together.

Specified material

Supply the full grade and any required brand, filler or permitted substitute. The engineered-plastic material pages explain general material behavior; the customer specification controls the grade for machining.

Photography plannedMilled pocket and mating face
Pockets and reference faces have separate drawing dimensions and finish requirements.

Your drawing tolerances and inspection requirements

The customer drawing identifies critical dimensions and permitted variation. Tolerance feasibility depends on material, geometry, datum relationships, inspection condition and the particular setup.

CDS confirms machining feasibility for the specified part, including overall dimensions, surface finish and requested inspection records. Required tolerances are reviewed with the quotation.

Request a milling quote

Share the drawing and the features that matter.

A current drawing and revision provide the clearest starting point. A specification, sketch, model or sample information can also begin a discussion.

Part and material
Overall size; faces, pockets, slots, hole patterns and contours; resin or metal, exact grade, stock form and known stock condition.
Fit and acceptance
Critical dimensions, datums, positional relationships, mating parts, buyer-specified tolerances and functional finish. Identify the required inspection condition and any unresolved drawing details.
Quantity and records
Prototype or production quantity, quantity tiers where useful, current revision and requested date. Identify required inspection, documentation, marking and packaging.